10 Steps: How to Change an AC Capacitor

Caption: Change an AC Capacitor

An air conditioner capacitor is an important part of the unit that helps to start and run the compressor. Over time, capacitors can fail and need to be replaced. Replacing an AC capacitor is a relatively simple task that can be completed in a few hours. In this article, we will provide you with step-by-step instructions on how to change an AC capacitor.

Before you begin, it is important to gather all of the necessary tools and materials. You will need a new capacitor, a multimeter, a screwdriver, and a pair of pliers. Once you have all of the necessary tools and materials, you can begin the process of replacing the capacitor. First, you will need to turn off the power to the air conditioner at the breaker box. Next, you will need to remove the access panel to the capacitor. The access panel is usually located on the side or back of the air conditioner unit.

Once you have removed the access panel, you will need to locate the capacitor. The capacitor is a cylindrical-shaped object with two terminals. Once you have located the capacitor, you will need to disconnect the wires from the terminals. Be sure to label the wires so that you can reconnect them correctly when you install the new capacitor. Once the wires are disconnected, you can remove the old capacitor from the unit. To install the new capacitor, simply reverse the steps that you took to remove the old capacitor. Be sure to tighten the terminals securely and reconnect the wires correctly. Once the new capacitor is installed, you can replace the access panel and turn the power back on to the air conditioner.

Safety Precautions

Before you begin working on any electrical component, it is important to take the following safety precautions:

Disconnect the Power

Always turn off the power to the air conditioner at the breaker box before beginning any work on the unit. This will help prevent electrical shock and injury.

Discharge the Capacitor

Even after the power is turned off, the capacitor may still have a residual charge. To discharge the capacitor, use a screwdriver with an insulated handle to short the terminals together. This will help prevent electrical shock.

Use Proper Tools

Always use the proper tools for the job. This includes using a multimeter to test the capacitor and a torque wrench to tighten the terminals.

Wear Protective Gear

Wear gloves and safety glasses when working on any electrical component. This will help protect you from electrical shock and injury.

Follow the Manufacturer’s Instructions

Always follow the manufacturer’s instructions when changing an AC capacitor. This will help ensure that the job is done correctly and safely.

Capacitor ratings are given in microfarads (µF) and volts (V). The most common types of capacitors used in air conditioners are single-phase, electrolytic capacitors.

Capacitor Type Nominal Voltage (V) Capacitance (µF)
C350 350 1000
C370 370 1000
C400 400 1000
C440 440 1000
C470 470 1000

Preparing for the Replacement

Gathering tools and materials:

To ensure a successful AC capacitor replacement, it’s crucial to gather the necessary tools and materials beforehand. This includes a multimeter, screwdrivers (both Phillips and flathead), a pair of pliers, and insulated gloves for safety. Additionally, you’ll need the replacement capacitor, which should match the specifications of the old one, including capacitance (µF), voltage rating, and terminal configuration. You may also need electrical tape or wire connectors to secure the new capacitor in place.

Safety precautions:

Before beginning any electrical work, it’s imperative to prioritize safety. Ensure that the power to the AC unit is turned off at the circuit breaker or fuse panel. Discharge the existing capacitor by touching the terminals together with an insulated screwdriver or a capacitor discharge tool. Wear insulated gloves throughout the process to avoid electrical shock.

Identifying the capacitor:

Locate the electrical control box on the AC unit, typically mounted on the side or top. Inside the control box, you’ll find various electrical components, including the capacitor. It’s typically a cylindrical or rectangular-shaped device with two or three terminals. To identify the capacitor, refer to the unit’s wiring diagram or consult the manufacturer’s instructions. Make sure to note the terminal configuration and capacitance value of the old capacitor before proceeding with the replacement.

Disconnecting the Capacitor

5. Removing the Capacitor Leads: Carefully disconnect the capacitor leads from the compressor terminals. You can do this by using a pair of needle-nose pliers or a small screwdriver. Be careful not to short the terminals together, as this can damage the capacitor or the compressor.

a. Capacitor with Screw Terminals: For capacitors with screw terminals, simply unscrew the terminal screws and remove the leads.

b. Capacitor with Spade Terminals: For capacitors with spade terminals, use a flat-head screwdriver to pry open the spade connectors and slide the terminals off.

c. Capacitor with Ring Terminals: For capacitors with ring terminals, you may need to use a wrench to loosen the nuts that hold the terminals in place.

Once all the capacitor leads have been disconnected, you can remove the capacitor from the system. Be sure to dispose of the old capacitor properly according to local regulations.

Discharge the Capacitor Safely

Capacitors store electrical energy, which can be dangerous if not discharged properly before handling. Here are the detailed steps to discharge an AC capacitor safely:

1. Turn off the power

Before you start, ensure that the circuit containing the capacitor is turned off at the main power panel.

2. Short-circuit the capacitor

Connect a jumper wire or a screwdriver across the terminals of the capacitor to create a low-resistance path for the current to flow. This will drain the stored energy and discharge the capacitor.

3. Use a voltmeter

After short-circuiting the capacitor, use a voltmeter to measure the voltage across the terminals. It should read zero volts when the capacitor is fully discharged.

4. Wear protective gear

Always wear gloves and safety glasses when handling capacitors, as they can store high amounts of energy.

5. Handle with care

Capacitors can be heavy and fragile. Handle them carefully to avoid damage.

6. Dispose of properly

Used capacitors are not household waste and should be disposed of properly. Contact your local waste management authority or an electronics recycling facility for disposal options.

Capacitor Types Discharge Time
Small electrolytic capacitor (under 100V) Few seconds
Large electrolytic capacitor (over 100V) 15-30 minutes
Film or ceramic capacitor Immediate

Installing the New Capacitor

Before proceeding, ensure that the circuit is de-energized. Remove any existing wires connected to the old capacitor. It’s crucial to replace the capacitor with one of identical voltage rating and capacitance.

The new capacitor should be mounted securely using appropriate brackets or straps. Ensure it’s positioned in a manner that allows for proper heat dissipation.

Connect the wires to the terminals of the new capacitor, ensuring proper polarity. Typically, the terminals are marked “C” for the common pin and “F” for the fan connection. Refer to the capacitor’s documentation or consult an electrician if necessary.

Tighten the terminal screws securely. Loose connections can lead to overheating and potential safety hazards.

Check all connections thoroughly. Ensure there’s no loose wiring or exposed conductors.

Reinstall the covers or panels, ensuring a tight seal.

Re-energize the circuit and monitor the operation of the fan or appliance for any abnormal behavior. Any unusual noises, vibrations, or excessive heat may indicate a problem that requires further investigation.

If you’re not comfortable performing these steps independently, don’t hesitate to seek the assistance of a qualified electrician.

Capacitor Data
Voltage Rating [Voltage Rating]
Capacitance [Capacitance]
Terminal Type [Terminal Type]

Testing the AC Unit

Before attempting to replace the capacitor, it’s crucial to verify that the issue lies with the capacitor itself. Here’s a step-by-step guide for testing your AC unit:

1. Safety First

Always turn off the power to the AC unit at the breaker before proceeding with any testing or repairs.

2. Gather Your Tools

You’ll need a multimeter, a non-contact voltage tester, and a pair of insulated gloves for this process.

3. Check for Power

Use the non-contact voltage tester to ensure that there is no power flowing to the capacitor. Touch the probes of the tester to the terminals of the capacitor. If the tester lights up or beeps, there is still power present.

4. Discharge the Capacitor

Even after turning off the power, residual charge can remain in the capacitor. Use a screwdriver with an insulated handle to short the terminals of the capacitor. This will discharge any remaining charge.

5. Measure Capacitance

Set the multimeter to the “capacitance” setting. Touch the probes of the multimeter to the terminals of the capacitor. The multimeter will display the capacitance value in microfarads (μF).

6. Compare to the Rated Value

Locate the rated capacitance value for the capacitor, which is typically printed on the side of the component. Compare the measured capacitance value to the rated value. If the measured value is significantly lower than the rated value, it indicates a faulty capacitor.

7. Check for Resistance

Set the multimeter to the “resistance” setting. Touch the probes of the multimeter to the terminals of the capacitor. The multimeter should display an infinite resistance value (OL). If the multimeter shows a low resistance value, it indicates a short circuit in the capacitor.

8. Visual Inspection

Examine the capacitor for any signs of physical damage, such as bulging, leaking, or discoloration. These signs may also indicate a faulty capacitor.

9. Troubleshooting

If the capacitor testing indicates a fault, proceed with replacing the capacitor. However, if the capacitor tests OK, the issue may lie elsewhere in the AC unit. Contact a qualified HVAC technician for further diagnosis and repair.

10. Capacitor Testing Table

| Test | Expected Result | Faulty Capacitor |
|—|—|—|
| Voltage Test | No power detected | Power present |
| Capacitance Test | Near rated value | Significantly lower than rated value |
| Resistance Test | Infinite resistance | Low resistance |

How to Change an AC Capacitor

Replacing an AC capacitor is a relatively simple task that can be completed in under an hour. However, it is important to take safety precautions and follow the instructions carefully to avoid electrical shock or damage to the capacitor.

Safety Precautions

  • Turn off the power to the AC unit at the breaker box or fuse panel.
  • Discharge the capacitor by touching the terminals with an insulated screwdriver.
  • Wear gloves and safety glasses when working with the capacitor.

Instructions

  1. Remove the cover of the AC unit.
  2. Locate the capacitor. It will be a cylindrical or oval-shaped object with two terminals.
  3. Disconnect the wires from the terminals of the capacitor.
  4. Remove the mounting screws and take out the capacitor.
  5. Install the new capacitor by reversing the steps above.

People Also Ask

How do I know if my AC capacitor is bad?

A bad AC capacitor may cause the AC unit to overheat, trip the breaker, or not cool properly.

Can I change an AC capacitor myself?

Yes, you can change an AC capacitor yourself if you have basic electrical knowledge and follow the safety precautions. However, if you are not comfortable working with electricity, it is best to hire a qualified electrician.

How much does it cost to replace an AC capacitor?

The cost of replacing an AC capacitor will vary depending on the type of capacitor and the labor costs in your area. However, you can expect to pay between $50 and $200 for the capacitor and labor.