5 Essential Steps to Reseal Your RV Roof

RV roof sealant

Leaking RV roofs can be a major headache, but they don’t have to be. Resealing your RV roof is a relatively easy and inexpensive way to keep your RV dry and protected from the elements. In this article, we will provide you with a step-by-step guide on how to reseal your RV roof. We will also provide some tips on how to choose the right sealant for your RV and how to troubleshoot common problems. By following these instructions, you can keep your RV roof in good condition for years to come.

Before you begin resealing your RV roof, it is important to clean the roof thoroughly. This will remove any dirt, debris, or old sealant that could interfere with the new sealant. You can clean the roof with a mild detergent and water or a commercial RV roof cleaner. Once the roof is clean, allow it to dry completely before proceeding. The next step is to apply a primer to the roof. Primer helps to create a bond between the roof and the new sealant. Apply the primer according to the manufacturer’s instructions. Allow the primer to dry completely before applying the sealant. Now you are ready to apply the sealant. You can apply the sealant with a brush, roller, or caulking gun. Be sure to apply the sealant evenly and according to the manufacturer’s instructions.

Once the sealant has been applied, allow it to dry completely. This may take several hours or even days, depending on the weather conditions. Once the sealant has dried, your RV roof will be protected from the elements for years to come. However, it is important to inspect the roof regularly for any signs of damage or wear. If you find any damage, be sure to repair it immediately to prevent further damage to your RV. Resealing your RV roof is a relatively easy and inexpensive way to keep your RV dry and protected from the elements. By following these instructions, you can keep your RV roof in good condition for years to come.

Understanding Roofing Materials

Understanding the various roofing materials available is crucial for selecting the right sealant for your RV roof. Each material has unique characteristics, affecting the sealant’s compatibility and effectiveness.


EPDM (Ethylene Propylene Diene Monomer)

EPDM is a synthetic rubber roofing material known for its durability, flexibility, and resistance to UV radiation and extreme temperatures. EPDM roofs typically last for 15-20 years and require specific sealants designed for rubber surfaces like Sikaflex-221 or Dicor EPDM Lap Sealant.


TPO (Thermoplastic Polyolefin)

TPO is a blend of polypropylene and ethylene-propylene rubber, providing a durable and cost-effective roofing solution. TPO roofs are lightweight, can withstand high temperatures up to 200°F, and have a lifespan of around 10-15 years. Compatible sealants include Heng’s TPO Roof Sealant and Dicor TPO Lap Sealant.


PVC (Polyvinyl Chloride)

PVC is a durable and budget-friendly roofing material with a lifespan of up to 20 years. It offers excellent UV resistance and flexibility, making it suitable for extreme weather conditions. PVC roofs require sealants compatible with plastic surfaces, such as Geocel Pro Flex RV Roof Sealant or Alpha Systems PVC Cement.


Material Lifespan UV Resistance Flexibility
EPDM 15-20 years Excellent Very High
TPO 10-15 years Good Moderate
PVC 15-20 years Exceptional Good

Assessing Roof Damage

Visual Inspection

Begin by thoroughly inspecting your RV’s roof from the ground up. Check for any obvious signs of damage, such as cracks, punctures, or blisters. If you spot any suspicious areas, take a closer look using a ladder or binoculars. Pay particular attention to areas where water may collect, such as around vents, air conditioners, and antennas.

Water Test

Next, perform a water test to identify any leaks. Using a garden hose or a spray bottle, spray water onto the roof in short, even bursts. Start from the center and gradually move towards the edges. Have someone inside the RV to check for any leaks or moisture buildup. If you find any leaks, mark the location and note the source of the water.

Severity Assessment

Once you’ve identified any damaged areas, it’s crucial to assess their severity. Use this table to determine the extent of the repair required:

Damage Severity Repair Type
Minor: Small cracks, blisters, or punctures Patching or sealing
Moderate: Larger cracks, blisters, or delamination Caulking, sealing, and reinforcing
Severe: Extensive cracks, punctures, or structural damage Roof replacement

Choosing the Right Sealant

Selecting the appropriate sealant is crucial for ensuring a durable and effective roof seal. Common options include lap sealant, butyl tape, and acrylic caulk.

Lap sealant, designed to seal seams between roof panels, exhibits excellent adhesion and flexibility. It typically comes in tubes for manual application or rolls for use with a caulking gun.

Butyl tape is a convenient self-adhesive sealant that forms a strong bond between roof surfaces. It is available in various thicknesses, providing flexibility and adaptability to irregular surfaces.

Acrylic caulk offers a versatile and affordable sealing solution for smaller gaps and cracks. It is easy to apply and can be painted over for a seamless finish.

Sealant Type Applications
Lap Sealant Seams between roof panels
Butyl Tape Irregular surfaces with strong adhesion requirements
Acrylic Caulk Smaller gaps and cracks

Consider factors such as roof material, joint size, flexibility needs, and weather conditions when choosing a sealant. Additionally, ensure that the sealant is compatible with the existing roof materials and that it can withstand the anticipated temperature fluctuations and UV exposure.

Preparing the Roof Surface

Thoroughly cleaning the roof is paramount to ensure the sealant adheres well. Start by removing any loose debris or dirt with a broom or soft-bristled brush. For stubborn grime, use a mild cleaning solution made with gentle dish soap and warm water. Rinse thoroughly to remove any residue.

Next, inspect the roof for any cracks, holes, or punctures. These can be sealed with a compatible sealant or roofing caulk. Apply the sealant generously using a caulking gun, ensuring it penetrates the crack or hole completely.

Once the roof is clean and any repairs are made, allow it to dry completely. This may take several hours or even days, depending on the weather conditions. Do not proceed with resealing until the roof is completely dry, as moisture can compromise the adhesion of the sealant.

Removing Old Sealant

If your roof already has an existing sealant, it will need to be removed before applying a new one. Use a scraper or putty knife to carefully remove the old sealant. Be gentle to avoid damaging the roof surface. Once all the old sealant has been removed, clean the roof again as described above to ensure a clean surface for the new sealant.

To make the removal process easier, you can soften the old sealant by applying a commercial sealant remover. Follow the instructions on the product label. After applying the remover, allow it to sit for the specified time before attempting to scrape off the old sealant.

Type of Sealant Approximate Drying Time
Acrylic 12-24 hours
Butyl 24-48 hours
Polyurethane 24-72 hours

Applying the Sealant

Once the roof is clean and dry, it’s time to apply the sealant. There are many different types of sealants available, so it’s important to choose one that is specifically designed for RV roofs. Some of the most common types of sealants include:

  • Acrylic sealants
  • – Acrylic sealants are a good choice for RV roofs because they are easy to apply and they dry quickly. However, they are not as durable as some other types of sealants.

  • Polyurethane sealants
  • – Polyurethane sealants are more durable than acrylic sealants, but they are also more difficult to apply. They can also take longer to dry.

  • Silicone sealants
  • – Silicone sealants are the most durable type of sealant, but they are also the most expensive. They can be difficult to apply, and they can take a long time to dry.

    Once you have chosen a sealant, it’s important to follow the manufacturer’s instructions for application. In general, you will need to apply the sealant in a thin, even layer. Be sure to cover all of the seams and joints in the roof.

    Here are some additional tips for applying the sealant:

  • Use a brush or roller to apply the sealant.
  • Be sure to wear gloves and eye protection.
  • Work in a well-ventilated area.
  • Allow the sealant to dry completely before driving your RV.
    Type of Sealant Advantages Disadvantages
    Acrylic Easy to apply.
    Dries quickly.
    Not as durable as other types of sealants.
    Polyurethane More durable than acrylic sealants. More difficult to apply.
    Can take longer to dry.
    Silicone Most durable type of sealant. More expensive.
    Can be difficult to apply.
    Can take a long time to dry.

    Smoothing and Finishing

    Cleaning the Roof

    Once the sealant has been applied, it’s important to clean the roof to remove any excess or debris. Use a soft brush or sponge and a mild cleaning solution to gently scrub the surface. Rinse the roof thoroughly with water to remove any remaining cleaner or residue.

    Smoothing the Sealant

    After cleaning, use a trowel or putty knife to smooth out the sealant. Apply even pressure to ensure that the sealant is applied evenly and adheres properly to the roof surface. You may need to repeat this process several times to achieve a smooth and consistent finish.

    Applying a Topcoat

    For added protection and longevity, you may opt to apply a topcoat to the sealant. Topcoats are typically made of a reflective material, such as aluminum or acrylic, that helps to reflect sunlight and protect the roof from UV damage. Follow the manufacturer’s instructions for applying the topcoat and allow it to dry completely before walking on or using the roof.

    Detailed Steps for Smoothing the Sealant

    Step Description
    1 Inspect the roof for any uneven areas or gaps in the sealant.
    2 Using a trowel or putty knife, apply even pressure to the sealant, working in small sections.
    3 Hold the trowel at a 45-degree angle to the roof surface and move it in a smooth, sweeping motion.
    4 Overlap each stroke slightly to ensure a continuous and uniform finish.
    5 Continue smoothing the sealant until it is evenly distributed and free of any ridges or bumps.
    6 If necessary, use a damp sponge or cloth to wipe away any excess sealant or smooth out any imperfections.
    (Detailed Explanation: Gently dab the sponge or cloth onto the sealant, applying light pressure to remove any excess or smooth out any uneven areas. Wipe in the direction of the sealant application to avoid creating streaks or ridges. Repeat this process until the sealant has a smooth and consistent finish.)

    Inspecting for Leaks

    A thorough inspection is crucial before resealing your RV roof. Follow these detailed steps to identify any potential leaks:

    1. Visual Examination

    Thoroughly inspect the roof surface for any signs of cracks, punctures, or wear. Pay close attention to seams, vents, and skylights, as these areas are particularly susceptible to leaks.

    2. Pressure Test

    Use a garden hose to spray water onto the roof. Gradually increase the water pressure until it reaches a moderate level. Observe the roof for any water penetration or leaks.

    3. Chalk Test

    Apply a generous amount of chalk to the roof surface. Then, spray water onto the roof as in the pressure test. Wipe away the chalk after a few minutes. Any areas where the chalk has been washed away indicate potential leaks.

    4. Inspect Sealants

    Check all roof sealants, including those around vents, skylights, and other roof fixtures. Look for any cracks, gaps, or deterioration that may allow water to penetrate.

    5. Check Roof Membrane

    Examine the RV roof membrane for any signs of damage or separation from the underlying surface. Tap on the roof with a rubber mallet to listen for any hollow or soft spots, which may indicate underlying problems.

    6. Inspect Roof Vents

    Open all roof vents and inspect them for any debris, blockages, or damage. Make sure the vents are properly sealed and free of leaks.

    7. Detailed Inspection of Seams and Joints

    Thoroughly inspect all seams and joints on the roof, paying particular attention to the following areas:

    • Seams between roof panels
    • Joints between roof and walls
    • Corners and edges of the roof
    • Areas where roof fixtures are attached

    Use a magnifying glass to examine these areas closely for any cracks, gaps, or other irregularities that could lead to leaks.

    Maintaining a Sealed Roof

    A well-sealed RV roof is essential for protecting your RV from the elements and preventing leaks. Here are some tips for maintaining a sealed RV roof:

    Inspect Your Roof Regularly

    Check your RV roof regularly for any signs of damage, such as cracks, tears, or punctures. If you find any damage, repair it immediately to prevent leaks.

    Clean Your Roof Regularly

    Dirt and debris can build up on your RV roof over time, which can block the drains and lead to leaks. Clean your roof regularly with a mild cleaner and a soft brush.

    Apply a Roof Sealant

    A roof sealant can help to protect your roof from the elements and prevent leaks. Apply a roof sealant to your roof every few years, or as needed.

    Check Your Roof Seals

    The seals around your RV’s roof vents, skylights, and other openings can wear out over time. Check these seals regularly and replace them if they are damaged.

    Inspect Your RV’s Interior

    If you notice any signs of water damage inside your RV, such as water stains on the ceiling or walls, this could indicate a leak in your roof. Inspect your roof immediately to find and repair the leak.

    Cover Your RV When Not in Use

    If you are not using your RV, cover it with a tarp or RV cover to protect it from the elements.

    Park Your RV in a Shaded Area

    If possible, park your RV in a shaded area to protect it from the sun’s UV rays, which can damage the roof.

    Have Your Roof Professionally Inspected

    It is a good idea to have your RV’s roof professionally inspected every few years to ensure that it is in good condition and to identify any potential problems.

    Replacing Roof Sealant

    If your RV’s roof sealant is damaged or worn, you will need to replace it. Here is a step-by-step guide on how to replace roof sealant:

    1. Clean your roof with a mild cleaner and a soft brush.
    2. Allow the roof to dry completely.
    3. Apply a new layer of roof sealant to the roof.
    4. Smooth the sealant with a trowel or brush.
    5. Allow the sealant to dry completely.

    Tips for Choosing a Roof Sealant

    When choosing a roof sealant, it is important to consider the following factors:

    • The type of RV you have (fiberglass, aluminum, or rubber)
    • The climate you live in
    • The frequency with which you use your RV

    Table 1 lists some of the most popular RV roof sealants and their pros and cons:

    Sealant Type Pros Cons
    EPDM Rubber Roofing Durable, UV resistant, wind resistant Can be expensive
    TPO Roofing Lightweight, flexible, heat resistant Can be punctured easily
    PVC Roofing Strong, durable, fire resistant Can be difficult to install

    Supplies You’ll Need

    Before you start resealing your RV roof, you’ll need to gather the following supplies:

    • RV roof cleaner
    • RV roof sealant
    • Caulk gun
    • Brush
    • Ladder
    • Safety glasses
    • Gloves

    Step-by-Step Instructions

    1. Clean the Roof

    The first step is to clean the roof thoroughly. This will remove any dirt, debris, or old sealant that could prevent the new sealant from adhering properly.

    2. Apply Primer (Optional)

    If your RV roof is made of metal, you may want to apply a primer before applying the sealant. This will help the sealant adhere better.

    3. Apply Sealant

    Using a caulk gun, apply a bead of sealant to all of the seams and joints on the roof. Be sure to apply the sealant evenly and avoid getting any on the surface of the roof.

    4. Smooth the Sealant

    Once you have applied the sealant, use a brush to smooth it out. This will help to ensure that the sealant is evenly distributed and that there are no gaps.

    5. Allow the Sealant to Cure

    Allow the sealant to cure for at least 24 hours before walking on the roof or exposing it to water.

    Tips for Longevity

    6. Inspect the Roof Regularly

    Inspect your RV roof regularly for any signs of damage. This will help you to catch any problems early on and prevent them from becoming more serious.

    7. Clean the Roof Regularly

    Cleaning your RV roof regularly will help to remove any dirt, debris, or mold that could damage the sealant.

    8. Avoid Walking on the Roof

    Walking on the roof can damage the sealant. If you need to access the roof, use a ladder.

    9. Use a UV Protectant

    UV protectant can help to prevent the sealant from breaking down in the sun. Apply a UV protectant to your roof every few months.

    Recommended UV Protectants
    303 Aerospace Protectant
    Star Brite RV Roof Protectant
    Camco Pro-Tec RV Roof Protectant

    Professional Sealing Services

    For a thorough and expert RV roof sealing, consider hiring a professional sealing service. These certified professionals possess the skills and equipment necessary to effectively seal your RV roof, ensuring its longevity and protection from the elements.

    Professional sealing services typically include:

    • Inspection of the roof to identify any existing damage or areas requiring attention.
    • Cleaning the roof surface thoroughly to remove dirt, debris, and old sealant.
    • Application of a high-quality sealant specifically designed for RV roofs.
    • Inspection of the sealant application to ensure proper coverage and adherence.
    • Warranty or guarantee on the sealing work performed for added peace of mind.

    Cost of Professional Sealing

    Service Average Cost
    RV Roof Sealing $500-$1,500

    The cost of professional sealing services varies based on the size of your RV, the type of sealant used, and the complexity of the sealing process.

    How To Reseal RV Roof

    RV roofs are exposed to the elements and can deteriorate over time. If you notice any leaks or cracks in your RV roof, it’s important to reseal it as soon as possible. Resealing your RV roof is a relatively simple process that can be completed in a few hours. Here’s how to do it:

    1. Clean the roof. Use a mild soap and water solution to clean the roof of your RV. Be sure to remove all dirt, debris, and dust.
    2. Inspect the roof. Once the roof is clean, inspect it for any damage. Look for cracks, leaks, or other areas that need to be repaired.
    3. Repair any damage. If you find any damage to the roof, you’ll need to repair it before you can reseal it. This may involve patching holes, replacing damaged sealant, or repairing cracks.
    4. Apply sealant to the roof. Once the damage is repaired, you can apply sealant to the roof. Use a high-quality sealant that is specifically designed for RV roofs. Apply the sealant liberally to all seams and joints on the roof.
    5. Allow the sealant to dry. Once you’ve applied the sealant, allow it to dry completely according to the manufacturer’s instructions.

    People Also Ask

    How often should I reseal my RV roof?

    You should reseal your RV roof every 2-3 years, or more often if you live in a harsh climate or if your RV is exposed to extreme weather conditions.

    What type of sealant should I use?

    Use a high-quality sealant that is specifically designed for RV roofs. Look for a sealant that is waterproof, UV-resistant, and flexible.

    Can I reseal my RV roof myself?

    Yes, resealing your RV roof is a relatively simple process that can be completed in a few hours. However, if you’re not comfortable working on your RV, you can hire a professional to do it for you.